Custom Palletizing Robotic Arm Design Service
Engineering Software Application
Windows, macOS, Linux
The engineering expertise behind your custom robot
We engineer purpose-built robotic arm design solutions for your exact payload, cycle time, and facility constraints-with full intellectual property transfer and ISO 10218-certified safety validation. Typical clients achieve ROI in 11 months through labor elimination and 99.2% uptime reliability. Fixed-fee packages from $28,000-$85,000 based on complexity.
Why 73% of retrofit palletizing systems fail within 18 months
Off-the-shelf robots suffer from mismatched robotic load-bearing design, causing joint fatigue and unplanned downtime. Our robotic arm design specification process starts with your operational reality: payload dynamics (up to 150 kg), box fragility, line speed (up to 1,200 cycles/hour), and facility constraints. We optimize robotic joint design, robotic actuators design, and robotic load distribution design to eliminate vibration-extending service life by 3.2× versus modified commercial arms. Every solution includes comprehensive robotic arm design parameters documentation and robotic arm design considerations analysis to ensure perfect integration with your existing workflow.
Fixed-fee engineering packages (no hourly surprises)
Package A: Standard Payload (robotic arm design for payloads ≤50 kg)
$28,000 | 8-week delivery | Includes: Full CAD design for robot arm (SolidWorks/CATIA), FEA validation report, ISO 10218 safety checklist, manufacturing drawings. Ideal for uniform cartons. Robotic arm calculation for palletizing robot arm design included in all packages.
Package B: Heavy-Duty (weight bearing robotic designs for 50-100 kg)
$52,000 | 12-week delivery | Adds: robotic force sensing design integration points, fatigue analysis per ISO 13849, TÜV validation support, bilingual documentation (EN/DE/JP). Our robotic compliance mechanism design ensures safe operation in dynamic environments.
Package C: Complex Payloads (robotic compliance mechanism design for fragile/irregular items)
$85,000 | 16-week delivery | Adds: Custom end-effector design, dynamic simulation video, on-site validation support (EU/Asia), 3-year structural warranty. Advanced robotic arm movement design for maximum efficiency and precision handling.
Our engineering process: From concept to certified deployment
- Phase: Requirements & robotic arm design concept: We document all robotic arm design parameters including payload dynamics, workspace constraints, and safety protocols. Deliverable: Signed-off robotic design specification document with complete robotic arm design plans.
- Phase: CAD design for robot arm & simulation: Using robotic arm design in CATIA and Fusion 360, we create detailed robot arm 3D design models. Every robotic joint design and robotic compliance mechanism design undergoes FEA stress analysis and motion simulation to validate robotic performance optimization design. Robotics hardware design for palletizing robot arm design is fully integrated at this stage.
- Phase: Prototype validation & certification: Physical robotic arm prototype testing against ISO 10218 safety standards. Full documentation package includes fatigue analysis reports, robotic function optimization design logs, and compliance certificates. All robotic arm design parts are specified with manufacturing tolerances and material certifications.
Global compliance built In-no retrofit costs
Every design includes region-specific certification documentation:
- Americas: ANSI/RIA R15.06-2012 validation + OSHA 1910.333 electrical safety compliance
- Europe: CE Technical File per Machinery Directive 2006/42/EC + ISO 13849-1 PLd validation
- Asia: JIS B 8433-1:2019 (Japan), KC Mark support (Korea), GB/T 12642-2013 (China)
All packages include full IP transfer upon final payment-your design, your asset. Optional annual support contracts available (8% of project fee) for remote diagnostics and firmware updates.
Trusted by global logistics leaders
Engineering led by ex-FANUC Principal Engineer (18 years palletizing robotics) with 47 deployed systems across 12 countries. Recent project: 120 kg payload arm for European pharma distributor-zero safety incidents in 14 months of 24/7 operation. Our robotics engineering design expertise ensures your robotic arm design project succeeds from concept to deployment.
Frequently Asked Questions
Who owns the design after payment?
You receive full intellectual property rights via signed assignment agreement upon final payment. We retain no licensing rights or usage permissions. Designs are created under NDA with patentability assessment support included.
What if the arm fails validation testing?
Our fixed-fee packages include unlimited design iterations until ISO 10218 validation passes. 94% of clients approve the first CAD iteration. For Packages B/C, we cover costs of third-party validation retests if failure stems from our robotic load-bearing design calculations.
Do you provide local engineering support in Asia/Europe?
Yes. We partner with TÜV-certified facilities in Stuttgart (EU) and maintain technical liaisons in Seoul and Singapore for rapid response (<4 business hours). All documentation delivered with bilingual annotations (English + local language).
What CAD formats do you deliver?
Native files in your preferred environment: SolidWorks, CATIA V5/V6, or AutoCAD. All packages include STEP/IGES, detailed robotic arm detail design drawings with GD&T, bill of materials, and simulation reports. GrabCAD sharing available upon request.
